Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

June 18, 2019

Safety used to be treated somewhat as an afterthought, in that it was added as a separate system once all the other production equipment was in place. Nowadays, many manufacturers are seeing the benefits of integrated safety systems, in which safety features are designed into equipment from the very beginning.

A good safety system protects employees, works-in-progress and equipment from the effects of malfunctions while also ensuring that the line can be restarted as quickly as possible to avoid excessive downtime. Integrated safety fulfills all of these requirements with its intelligent use of data.

1. Integrated safety systems take into account the specific functionality of production machinery.

In order to address hazards as efficiently as possible, it’s important for the safety system to thoroughly “understand” the workings of the production machinery. In an integrated system, control software closely monitors each line component in real time.

Since every aspect of the equipment’s operation is accounted for, the system can respond more intelligently to problems. Instead of issuing sweeping measures like an emergency stop, integrated safety can minimize the impact of a disruption by focusing on specific machine functionality.

Omron’s Sysmac platform helps bring safety and production elements together in an intelligent and flexible way to maintain optimum performance even while operations are temporarily disrupted. Depending on the issue, production might be able to remain in a standby condition rather than suffering a complete emergency stop.

2. Integrated safety systems use comprehensive data to get to the root of problems faster.

Machines designed with integrated safety have access to the necessary data to thoroughly evaluate any issue and take measures to keep it from happening again. In a complex production line, it could be extremely difficult to track down the source of the problem without integrated safety.

When the safety system has access to machine data, maintenance personnel will be able to take advantage of all the information they need even before they go out to the line. By knowing ahead of time which tools might be needed and which safety precautions to take, they’ll be able to fix the problems much more quickly and with less risk.

3. Integrated safety systems improve recordkeeping.

For accurate maintenance scheduling in a non-integrated system, operators have to keep a reliable and accurate log of incidents and operations. Many older systems use cumbersome manual systems that exacerbate uncertainty and make it difficult to send information where it’s needed to ensure safe machine operation and to schedule predictive maintenance.

An integrated system is much more sophisticated. All signals and inputs are merged within an intelligent controller that replaces discrete safety relays with advanced logic, removing the uncertainty caused by manual data records. Important information is automatically recorded locally and can also be made available online.

By digitally capturing every event, integrated systems make it easy to check statistics such as the mean time between failures (MTBF) and use them to schedule preventive maintenance. Knowing when to carry out maintenance is a critical factor in reducing the occurrence of equipment breakdown and maintaining high levels of overall equipment effectiveness (OEE).

In addition to providing comprehensive, integrated safety solutions, Omron supports manufacturers with a wide variety of safety services to ensure that production lines meet regulations and that equipment operators have a full understanding of safeguarding measures. Omron’s safety services help maximize uptime while meeting requirements for flexibility.

Contact us( "Hero :: Forms :: Solutions :: Safety") today to find out how Omron’s integrated safety solutions can improve your application!


Editor's Pick: Featured Article


DCS-24-HELUKABEL-VFDs-400.jpg

The variable frequency drive (VFD) cable business has become a very large market for cable manufactures in the last 20 years. In the past, standard AC motors had the complexity of a squirrel cage motor – just get power and it would run. The first silicon controlled rectifier (SCR) was developed by Bell Labs/GE in 1958 to vary the speed of DC electric motors used in various applications. Since then there have been motor speed control technology evolving from large-scale integration (LSI), gate turn-off thyristor (GTO), pulse-width modulation (PWM), insulated-gate bipolar transistor (IGBT), and space vector pulse-width modulation (SVPWM). These new forms of power conversion to support speed control in VFD motors has caused the demand on the cables to change as well, which has led to many new cable options.


Read More


 

DCS-24-Epiroc-DigitalTransformation-400.jpg

As the mining business adapts to changing technological trends in the market, Epiroc’s Canadian operations have introduced Regional Application Center (RAC) teams to assist in this new digital transformation.

Team of experts that supports digital transformation

Across the board, mining projects are continually pushing for increased production while prioritizing safety. With this in mind, Epiroc has assembled specialized automation and digitalization support systems in strategic locations across the globe to help improve customer processes and boost productivity. The result is a heightened level of production that keeps workers out of danger zones on site while providing enhanced strategic direction for customers. Interoperability improvements have reduced variability and allow project planners to move towards their targets with renewed confidence. 

Read More


 

Product News

  • Prev
Nominal Controls Inc., a Canadian manufacturer of pressure sensing and power control technologies, ...
The safe, simple, and efficient operation of three-phase asynchronous motors is an important ...
CAPAROC is your individual modular system for overcurrent protection. With many combination ...
Electronics housings from Phoenix Contact are now available with integrated touch displays or ...
Littelfuse, Inc. recently announced the 400PV Fuse series, a 2410 size, surface mount ...
The new PS9xxx buffer and redundancy modules extend the universal 24/48 V DC power supply series ...
AutomationDirect’s new 1kV ALL-FLEX MTW/THHW heavy-duty flexible power cable from Direct Wire is an ...
Fluke Process Instruments recently introduced the MP Linescanner Series, which delivers continuous, ...
Littelfuse, Inc., an industrial technology manufacturing company empowering a sustainable, ...
Netzer VLP encoders are ideal for OEM applications. Featuring an open frame, 2 plate design, the ...

New Product

During Hannover Messe 2020, ABB had extended the scope of applications for ABB Smart Sensors with a new generation design for motors in hazardous areas. Chemical and oil and gas customers can now benefit from cost-efficient condition monitoring in a wide variety of applications.

The high-performance wireless smart sensor monitors key parameters to provide detailed insights into the performance and health of assets such as motors and pumps. Equipment installed in difficult or dangerous to access locations can be safely monitored from a distance. Combining connectivity and data analytics means operators can plan their maintenance activities in advance, reduce downtime and extend equipment lifetime.

Read More


 

Latest News

  • Prev
Machine safety is one of the most important requirements in factory automation and it can also be ...
Allied Electronics & Automation has strengthened its robust roster of more than 500 world-class ...
Keeping workers safe and keeping the production line going may seem contradictory, but in most ...
The design of HVAC systems poses unique challenges for things like motor control and circuit ...
ABB has provided electrification, connected control and operations management systems, ...
With interest in driverless cars increasing all the time, and with car manufacturers looking for ...
Tundra was recently excited to announce that they’re now a part of the Wajax Corporation. Be sure ...
In October of 2020, orders in the mechanical and plant engineering sector matched the previous ...
Kerrwil Publications Great Place to Work. Certified December 2019 - December 2020

538 Elizabeth Street, Midland,Ontario, Canada L4R2A3 +1 705 527 7666
©2021 All rights reserved

Use of this Site constitutes acceptance of our Privacy Policy (effective 1.1.2016)
The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of Kerrwil