Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

August 3, 2022

 

DCS Siemens SIRIUS Controls Ensures Cold Beer 1 400

Breweries are known for transforming malt, hops, and yeast into beer in gleaming brewing kettles and large fermentation tanks linked by numerous pipes.

Over the centuries, the equipment for mashing, lautering, boiling, and fermenting beer according to carefully guarded recipes has been steadily perfected.

 

The chiller is the heart of the brewery

One of the most important parts of the brewery, and perhaps the least visible, is the chiller. The fermentation temperature of the beer is crucial, which means that the heat generated by the yeast fermentation must be carefully controlled by the chiller.

If the beer ferments at too high a temperature, the yeast can produce a variety of undesirable aromas that ruin the beer.

According to Justin Thomas, President of G&D Chillers, based in Oregon

"The chiller is the heart of the brewery. Owners invest not only a lot of money in the brewery and brewing equipment, but also a great deal of time in the production of beer. But if the chiller fails, all that goes out the window."

DCS Siemens SIRIUS Controls Ensures Cold Beer 2a 700

G&D Chillers produces a wide range of small, portable glycol chillers and heaters, as well as large, customized refrigeration units.

Partnerships to keep pace with growth

Thomas says that growth at G&D Chillers has been exponential over the past 15 years. To continue this rate of success, the company had to look for new ways to meet customer demands for reliable, state-of-the-art chiller options.

 

For example, G&D Chillers recently teamed up with Siemens and the global distribution and supply chain solutions company WESCO to meet these needs and stay ahead of the competition. "We're still a small manufacturing company, but big enough to produce some technically advanced equipment," says Thomas. "We've always been service-oriented and always stood by our equipment, no matter what the problem. We get the same kind of support and service from Siemens that we give to our own customers."

DCS Siemens SIRIUS Controls Ensures Cold Beer 3a 700

One of G&D Chillers' customers, Barnum Mechanical, of Loomis, California, designs and builds sanitary process systems for the food and beverage, geothermal, and specialty process industries, including craft breweries and state-of-the-art process facilities.

Particular emphasis is placed on sustainability, not only in terms of reducing waste streams and water consumption, but also of innovative solutions for recovering and reusing energy.

The Siemens controls used by Barnum Mechanical support the brewing process by controlling the chiller under a wide range of system and environmental conditions. Cooling loads are frequently subject to severe fluctuations and can increase within a short time, for instance. Business development engineer Jared McClintock says the control system produces stable performance, even when inputs are volatile. This ability to provide constant coolant temperatures creates a controlled environment within the production plant.

 

Standardization of production using Siemens controls

The experienced, high-tech production team at G&D Chillers, most of whom have been with the company for more than a decade, initially had reservations about integrating the Siemens infeed system into their already successful product lines.

DCS Siemens SIRIUS Controls Ensures Cold Beer 4 400

They soon discovered, however, that individual circuit breakers, complete load feeders, and compact starters could be clicked into the feeder system quickly and easily. It did not take long, therefore, to make the decision to standardize.

"The control cabinet's infeed system with its toolless connection module using "snap together" technology has reduced our wiring time by 25 percent," says General Manager John McCoy. "This alone saved us about ten hours on wiring—time we can now spend making more chillers in our lean manufacturing operation."

 

To find out more about everything  you need for controlling and protecting, click here  

Siemens Logo 300x150

 

 

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Editor's Pick: Featured Article


 

DCS SEW MOVIC 1 400x275

 

When it comes to power transmission and motion control, SEW-EURODRIVE needs no formal introduction. Counted among the industry leaders in drive technology, SEW-EURODRIVE makes drive-based automation its business. SEW-EURODRIVE, founded in 1931, is a global company that specializes in gear motors, frequency inverters, drive systems, industrial gears, and control software. SEW-EURODRIVE products are distinguished by their modular components and customer-centric philosophy. Their modular components can be built in a multitude of configurations, durable gear housings, offer flexible mounting capabilities, and provide advanced electronics that ensure equipment continuously operates efficiently.

Drives & Control Solutions' sibling, Mechatronics Canada, had the opportunity to speak with Shane Carnegie, Electronics Product Manager at SEW-EURODRIVE Canada, to learn more about MOVI-C, a modular automation system that offers a full solution for automation tasks. MOVI-C has been continuously expanding its reach into the mechatronics space, offering an encompassing solution for machine builders and integrators. Below Shane walks us through some of MOVI-C’s unique features and real-world applications.

Can you explain what MOVI-C does?

MOVI-C is an all-in-one modular automation system. Building on the familiar SEW modular gear motors and previous generation inverters, we now have modular inverters, controllers and associated software which ties everything together. For example, you can have a gear box with an AC induction motor, a permanent magnet motor, or a servo motor based on your application requirements. Attached to that we can provide a motor controller which can be mounted in a panel or directly on or near the gear motor. The positioning or velocity control software can be pre-loaded into the motor controller at the factory and all that is required is to send the same standard process data words from your main PLC to the drive system to perform your desired motion. The software interface looks identical no matter what controller or underlying gear motor system is attached.

What are some of the major features that MOVI-C has to offer?

 

Read more here 


 


Sponsored Content


Convenient Power Infeed and Distribution 

Siemens DCS Aug3 Kerwill CP Ad 2 300x250 copy

 

 

The 3RV29 infeed system is based on a basic module complete with a lateral incoming supply unit (three-phase busbar with infeed). Expansion modules (three-phase busbars for system expansion) are available for extending the system.

 

 

To learn more, click here

 

 

 


 


 

DCS HPS Putting Power Quality to the Test 1 400x275

The HPS Power Quality Lab allows customers to experience real time testing of line side HPS power quality products such as transformers, line reactorsactive harmonic filters and passive harmonic filters as well as load side products such as load reactors and different types of dV/dT filters with various cable lengths. The power quality products can run at full load using either 10HP, 25HP and 100HP VFD systems and associated motor/load. 

The HPS Power Quality Lab will be available for booking starting in October.

HPS Power Quality Lab FAQs

Where is the HPS PQ lab located?

The HPS PQ Lab is located at our Headquarters in Guelph, Ontario, Canada.

What products can be tested in the HPS PQ lab?

The main products that can be tested are line/load reactors, passive harmonic filters, active harmonic filters and dV/dT filters.

How long is a typical session in the lab?

It is expected that a session will typically be completed within 1 hour depending on how many products, sizes and operating conditions are to be addressed.  

Read more here


 

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New Product

DCS Keep Your Distance and Saty Safe New MP8000 Bluetooth Enabled Safety Relay from Littelfuse 1 400x275

Introducing the Revolutionary New MP8000 Bluetooth® Enabled Overload Relay. This smart, universal relay can communicate directly with your smart phone via Bluetooth®. No need to open the control panel. Monitor and control unlimited relays through the Littelfuse App on the smartphone you already own from a safe distance.

Sign Up for an In-Person Demo Today!

"This is a HUGE opportunity. During a new installation, I can be right next to the motor at start up to see if it’s binding (or other problems).”



To read more, click here


 


Featured Product

DCS With Breakthrough 4 Tube Technology and Larger Sizes Endress Hauser Promass Q Finds New Roles in Oil and Gas 1 400x275

Promass Q 300/500, the high-tech Coriolis flowmeter series from Endress+Hauser for demanding fluids, now boasts revolutionary 4-tube technology, opening up numerous additional applications in the oil and gas industry in particular – for example, as a highly accurate duty meter for custody transfer and fiscal metering, or as a precision reference device (master meter) for on-site verification measurements. Furthermore, Promass Q now is available for three larger pipe sizes: DN 150 (6”), DN 200 (8”) and DN 250 (10").

Compared to Coriolis flowmeters with two measuring tubes, four-tube measurement allows up to 25% higher flow rates. This accelerates all transactions and ultimately saves money. For example, it reduces standstill times for loading and unloading oil tankers, resulting in lower charges.


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